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The Thermal Club · EV systems

Full-vehicle electrical conversion.

Electrical ownership from component selection through final commissioning.

Low-voltage harnessMCU & dashHigh-voltage batteryBMS
01 · Brief

Make the electrical conversion work as one vehicle.

The assignment spans low-voltage distribution, controls, instrumentation, high-voltage energy storage, and commissioning. The work begins with component selection and ends with a tested, integrated system.

02 · Ownership

Hands-on across the stack.

  • Designed and built a custom low-voltage wiring harness for full-vehicle integration.
  • Programmed and calibrated the motor control unit and digital dash for real-time telemetry.
  • Built and tested high-voltage battery packs, including cell validation and BMS configuration.
  • Owned the electrical conversion end to end through final commissioning.
03 · System chain
DistributionCustom LV harness
ControlsMCU calibration
InterfaceDash & telemetry
EnergyCells & BMS